Mining drill pipe friction welding machine Rotary friction welding machine

Supplier: Zhonghe Machinery Technology(Dalian) Co., Ltd.
Region: Liaoning, China
Contact: Ms Anna Yang
Price: $108000.00 / 1 - 4 sets
$106000.00 / >=5 sets
Min. Order: 1 set

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Product details

Warranty:	1 year	Main selling points:	Low maintenance costs and high productivity
Clamping length of moving fixture:	80-450mm or unlimited	Video outbound inspection:	if
Weld diameter:	3-150 mm	Showroom location:	not any
Rated Capacity:	100%	Core components:	PLC, engine, bearing, motor, gear
port:	Dalian	Mechanical test report:	if
payment terms:	L/C, Western Union, D/P, D/A, T/T, MoneyGram	Maximum upsetting force:	25-1200KN
Applicable industries:	Energy & Mining, Oilfield Parts, Military, Agriculture & Trucking, Aircraft/Aerospace, Bimetals & Specialty	aspect:	Different models and different sizes
brand:	united forces	Origin:	Liaoning, China
type:	friction welding machine	Marketing Type:	normal product
Voltage:	380V	After Warranty Service:	Video technical support, online support,
Health status:	new	usage:	Metal welding, friction welding machine
Weight (kg):	13000 kg	Rotating speed:	rely on
Packaging Details:	Export standard packaging, wooden box packaging film. Can also be requested by customers.	Swivel fixture clamping length:	20-300mm
Core component warranty:	1 year	aspect:	custom made

product description

What is Friction Welding?

Friction welding is a solid-state joining technique that welds workpieces by generating heat through mechanical friction. The heat generated between the surfaces is exploited through a combination of mechanically induced frictional motion and applied loads. by "United"

friction welder, resulting joints are of forged quality. Under normal conditions, the mating surfaces will not melt.
The process does not require filler metal, flux and shielding gas.

advantage

1. Easily join dissimilar metals. This means being able to use more expensive corrosion resistant materials where required, and
Use less resistant but strong enough material where it is not required on the same part.

2. The welding process consumes its own base metal to achieve metallurgical bonding, resulting in friction welding joints
Forged quality strength.

3. The entire surface of the cross-section is composed of two metals, airtight and void-free. Friction welds are generally less costly because
There are no consumables such as filler metal flux.

product specification

Model	maximum. Upsetting force (KN)	Moving Fixture Workpiece Length(mm)	Welding diameter (mm)	RPM(MAX.) Variable(r/min)
ZHFW-2	20	20-140	5-13	5000
ZHFW-5	50	50-260	8-18 days	3000
ZHFW-12	120	150-700	14-30 days	1500
ZHFW-20	200	150-1020	14-36	1500
ZHFW-30	300	314-1600	20-45	1200
ZHFW-40	400	500-2400	25-55	1100
ZHFW-63	630	960-3400	35-64	1000
ZHFW-80	800	1300-5000	40-75	950
ZHFW-100	1000	1600-6000	45-86	890
ZHFW-125	1250	2000-7800	50-100	600
ZHFW-160	1600	4300-8792	89-160	Chapter 580
ZHFW-200	2000	5100-12500	102-189	500
ZHFW-250	2500	3850-15500	70-140	500
ZHFW-320	3200	6400-20000	90-160	380
ZHFW-400	4000	8000-25000	100-180	350
ZHFW-500	5000	8000-31400	100-200	320
ZHFW-700	7000	8000-44000	100-240	320

application

Aircraft/Aerospace

1. Cluster gear section

2. Cluster gear

Aircraft/Aerospace

3. Inconel 718 tube to rotor assembly 4. low compression titanium

Aircraft/Aerospace

5. Welded jet engine compressor rotor

oilfield works

1. Butterfly valve. Forged stainless steel extension welded to investment pattern
Cast stainless steel butterfly valve

oilfield works

2. High pressure valve body. Forged flange welded to forged body

oilfield works

3. High pressure valve body weld seam section.

oilfield works

4. Geological core drilling rig. SAE4140 end blanks welded to SAE4140 tubing.

5. Sucker rod. Threaded end fittings for connection to forged sucker rods.

oilfield works

6. Oil well drill pipe. A close-up of the drill pipe joint of the drill pipe weld. female end.

7. Oil well drill pipe. A close-up of the drill pipe joint of the drill pipe weld. male end.

oilfield works

8. Section of inertia welded manifold for oil wellhead.

army

2. Mortar rounds.
3. Copper alloy strip up to 30 mm
steel body.

army

5. Impact wrench extension.

army

6. The copper alloy rotating belt is radially welded on the 155mm alloy steel body and section.
7. Experimental aluminum soot paste.

Bimetallic and special applications

1. Carbon steel/stainless steel marine outboard drive shaft
2. Bimetal pump motor shaft. Stainless steel spool connected to carbon steel shaft
For corrosion resistance.
3. Inertia welded copper-aluminum tensile specimens.

Bimetallic and special applications

5. Various aluminum/copper electrical examples
Connectors and threaded titanium/copper electrode studs.

Bimetallic and special applications

6. Aluminum/stainless steel copier fuser roller.
7. Complete the pin head using the "break" weld cycle.
8. Solid 2219 aluminum/304 stainless steel tubing.
9. Transition joints for cryogenic applications. Inconel to Aluminum

Agriculture and Freight

1. Water pump gear.
2. Inertia section
Welded diesel engine pre-combustion chamber - SAE5120.
3. Water pump - welded state

Agriculture and Freight

4. Water pump - done.
5. Diesel engine piston.

Agriculture and Freight

6. Track rollers. The forged halves are welded together to produce the roller assembly.
7. Steel back, bronze laminated thrust washer and sleeve welded together
Production of track roller bushings. Instead of expensive solid bronze castings.
8. 4" (101.6 mm) diameter bar stock welded to hub forging to produce rear
Tractor axle.
9. Truck Trailer Brake S-Cam.
10. Forged axle connection diameter is 5" (127mm), 0.5" (12.7mm)
Wall tubes for the production of trailer axles.

Agriculture and Freight

1. Lift the screw. roll
Thread stock is cut to length and welded to threaded ends.
2. Lift the connecting rod socket. Forged joints welded to tubes and bars.
3. Truck rear suspension
Connections welded on twin 150 Inertia Welders. Both ends are oriented within ±1°
other.
4. Torsion bar. forged eye
Welded to various rods
stock length.

Agriculture and Freight

5. Hydraulic piston rod. Rod eyes cut from thick walls
The tubes are welded to pre-chromed rod stock.
6. Track adjustment yokes for commercial tracked vehicles.
7. Hydraulic piston rod.
8. Bars are welded to U-shaped forgings for fabrication
Large (5 in. (127 mm) diameter and larger) piston rods.

Agriculture and Freight

1. Motor grader power control drive shaft. An inertia weldment replaces an upset forging (left) that required five straightening operations.
2. Universal joint U-shaped clip.
3. The fork shaft of the front axle of the four-wheel drive vehicle. SAE1040 bar stock to
SAE 1040 Yoke Forgings.

car

1. Driver side air bag inflator –
cross section.
2. Passenger side airbag.
3. Hybrid Passenger Side
Airbag inflator.
4. Driver and passenger side
Airbag inflator.

car

5. Side impact airbags
inflator.
6. Passenger side airbag
Inflators and Cross Sections
(aluminum)

car

7. Aluminum rim and cross section.
8 Forgings can be welded to bar, tube, plate, etc. as shown in these drive shafts.

car

9. Experimental aluminum suspension linkage.
10. Experimental chassis components.

11. Cage—differential bearing blank cross
section (left). Transaxle bearing housing retainer (right).
12. Transmission part

car

1. Hollow engine valve
Lightweight and Liquid Cooled
application.
2. Flange shaft.
3. Hollow automobile rear axle experiment. The tubes are welded to the hub forgings and spline blanks. Replaces solid forging to save weight.
4. Bimetal engine exhaust valve showing head and stem components, valve in welded condition, and welded valve with flash removed by shearing.
5. Automatic transmission output shaft. Stamped steel flange welded to bar

car

8. Alternator bracket. Bars welded to plates replace forgings.
9. Viscous drive fan coupling. Replace forgings.
10. Starter pinion assembly. Sintered steel gears are welded to the sleeve.
11. Automotive hydraulic jacks. Made of pipe and sheet.
12. Cross section of hydraulic jack showing 2 tubular welds which are
Simultaneously fabricated on the substrate.
13. Speed selector shaft. Mild Steel Yoke Welded to SAE1045 Shaft Replacement Pin Assembly

General

1. Tool steel to carbon steel drill bit.
2. Twist drill blanks. Welding blank made by M10 tool
Steel body and SAE4140 shank.
3. Countersink. High speed steel (M2, M42) head
Welded to mild steel (1020) shank.
4. Keyway milling cutter and T-slot milling cutter. Welding blanks are made of
AISI 6145 handle and M4 tool steel head.

General

7..375" (9.5 mm) diameter studs welded to back plate.
8. Lift the screw assembly. Acme threaded rod welded to clevis
clogged.
9. Complete the ball and install the studs.
10. Outboard motor flywheel ring gear. Forged hubs are welded to stamped and heat-treated ring gears.
11. Forged eye welded to bar.
12. The actuator arm of the sewing machine.

General

1. Composite drive
blade.
2. Mining bit.
3. Micro welding application.

4. Light weight hydraulic piston.
5. High voltage contact. Cu-Cr to W-Cu.
6. Diesel engine cylinder.

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