High Efficiency 10L 20L 35L 55L 75L 110L 150L Rubber Dispersing Kneader/Banbury Mixer/1L 3L 5L Laboratory Kneader

High Efficiency 10L 20L 35L 55L 75L 110L 150L Rubber Dispersing Kneader/Banbury Mixer/1L 3L 5L Laboratory Kneader

Name:High Efficiency 10L 20L 35L 55L 75L 110L 150L Rubber Dispersing Kneader/Banbury Mixer/1L 3L 5L Laboratory Kneader

1. Parameters of EFFICIENT 10L 20L 35L 55L 75L 110L 150L Rubber Dispersing Kneader/Banbury Mixer/1L 3L 5L Laboratory Kneader

2. EFFICIENT 10L 20L 35L 55L 75L 110L 150L Rubber Dispersion Kneader/Banbury Mixer/1L 3L 5L Laboratory Kneader Details

3. Production process of high-efficiency 10L 20L 35L 55L 75L 110L 150L rubber dispersion kneader/Banbury mixer/1L 3L 5L laboratory kneader

4. High Efficiency 10L 20L 35L 55L 75L 110L 150L Rubber Dispersing Kneader/Banbury Mixer/1L 3L 5L Laboratory Kneader Related Products

5. Why choose us

6. About us

7. Customer case

8. Customer Opinion

9. Packaging and Delivery

10. More pictures

High Efficiency 10L 20L 35L 55L 75L 110L 150L Rubber Dispersing Kneader/Banbury Mixer/1L 3L 5L Laboratory Kneader

1. Top bolt mechanism

1.1 Pressing device: The pressing device is installed on the bracket and adopts a pneumatic top bolt. The working surface of the die and rubber material is plated with hard chrome; the inner cavity of the mass has heating and cooling channels, which can be heated or cooled according to the process requirements, and is equipped with a dust cover, which has a good sealing effect.

1.2 The frame adopts steel plate welded structure, which is integrally processed, with high strength and good stability.

1.3 The feeding door is installed behind the frame and adopts pneumatic structure.

2 Mixing mechanism:

2.1 The rotor is a double-sided shearing type, the working edge is welded with carbide, and the entire working part of the rotor body is plated with hard chrome; the internal design of the forced cooling or heating channel is convenient to control the temperature of the rotor during the stirring process.

2.2 The mixing chamber adopts a jacketed welding structure with cooling or heating channels, which can easily control the temperature of the mixing chamber during the rubber mixing process; the working surface of the mixing chamber is plated with hard chrome; the bottom of the mixing chamber has a thermocouple to measure the temperature, Participate in compounding control.

2.3 The rotor seal adopts an external pressure structure, and the sealing ring is made of copper, which has self-lubricating function and good sealing effect.

2.4 The stirring mechanism is installed on the bracket. The brackets are equipped with composite bearings. The mixing mechanism can be rotated around the center of the bracket.

2.5 The inner wall of the discharge port above the mixing chamber is polished.

3 Turnover discharge mechanism:

The rotary motor drives the turbine worm or hydraulic rotation, so that the stirring mechanism rotates around the center of the bracket to realize unloading, and the whole action is automatically controlled by electricity.

4 bases:

It is welded from steel plates and then heat treated. It has high strength and good stability.

5 Transmission system:

The motor, belt drive mechanism, reducer and gear ratio drive the two rotors to rotate with each other.

5.1 The belt adopts the joint belt with good strength and high efficiency.

5.2 Reducer Hard tooth surface reducer (ML type) Brand: KAIBO (China's top level) 6-degree meshing between gears,

All gears have a hardness of HS 60 after quenching.

6 Wind control system:

The electrical system uses the compressed air in the workshop as the power source to control the action of the solenoid valve, thereby controlling the lifting and lowering of the pressing material and the opening and closing of the charging door.

7 Heating and cooling piping:

The pipeline is the internal pipeline of the equipment, through which the pressure dome, rotor and mixing chamber of the equipment can be cooled with cooling water.

8 Overview of the electrical control system

The electrical control part of the machine adopts imported PLC control. Using programmable controller control can make maintenance and operation safer and easier. Other low-voltage electrical appliances use products from advanced manufacturers at home and abroad.

This machine can realize manual operation and automatic operation. The main motor is started by the star-delta starting method, and the rubber mixing function is realized through the control of the mixing chamber, the material door and the top bolt. The main features of the appliance are as follows:

8.1 Adopt PLC system control and advanced logic program control to ensure the safety and comfort of operation; PLC brand Omron or Siemens

8.2 The electrical system consists of an electrical control cabinet and a body junction box;

8.3 All operations are operated by buttons, which can be switched between automatic and manual, and the automatic stirring time can be set twice;

8.4 It has the function of overload protection of main motor and overload protection of overturning motor to protect the motor.