Rear door type feed mixer/rubber raw material kneader

Rubber Banbury Kneader

feature:

Mixing chamber:

It is composed of a "W"-shaped body and two side plates made of extruded and welded high-quality steel plates, and is pushed in to allow cooling water or steam flow. Its inner walls are hard chrome plated.

Thermal resistance:

There is a plug-in thermal resistor in the middle of the bottom of the box, which is connected to the electrical system for temperature detection and display.

 Rotor:

It is designed for Banbury type hollow blades. The hollow part is connected with the shaft hole of the rotor shaft and serves as a cooling or heating channel. The top edge of the blade and the end face of the rotor shaft are surfacing and ground with cobalt-based carbide, then hard chromium plated and polished.

Cooling/heating system:

A common piping system is used for cooling or heating of materials in mixing operations. Through this system, cooling water or steam is supplied in three ways to the cavities, mixing chambers and top stampings of the rotor blades.

 Tilt mechanism:

It consists of a rotor with brake, cycloid reducer, TP-type worm, worm gear, etc. Able to drive the mixing chamber to tilt 140° around the front rotor.

Dust seal:

The connection between the top of the mixing chamber and the cantilever of the frame adopts an arc-shaped slot dust-proof sealing assembly, which has excellent and reliable sealing effect.

The end face of the rotor adopts end face contact sealing, which is oil-free and has good sealing, wear resistance and durability.

Main transmission system:

This part consists of main motor, reducer and connecting gear. It realizes the extraordinary speed rotation of the rotor relative to the running surface.

Pneumatic control system:

The pneumatic control system adopts XG command control. The two-way cylinder raises or lowers the ram. When the mixing chamber is overloaded, the top cylinder can be raised automatically or manually if necessary to prevent the motor from being overloaded.

Electronic control system:

The electrical control system uses imported PLC devices and electrical control components, all of which use imported products or imported technology products to improve control reliability.

 advantage:

 
(1) Maximum dispersion and high output

Double blades with appropriate clearance, good cooling effect and good dispersion, increase output by 4-5 times, save labor and energy.

(2) No basic requirements

All parts of the kneader have a universal base plate and no foundation is required.

(3)Easy to clean and change colors

 
The mixing chamber can be tilted and is easily cleaned, so different colored compounds can be prepared without difficulty.

(4)Easy to operate

 
It is easy to operate through the buttons and handle valve on the operation panel.

(5)Short mixing time

 
Mixing time is 6 to 12 minutes, depending on the specific gravity of the compound.
 

 Technical Parameters: