MachineryOffers

Automatic 9lb 20lb LPG Cylinder Production Line Complete 12.5kg 35kg 45kg LPG Cylinder Production Line

Product details
Package preview:port:FOB Shanghai
Combustion gaseous fuel:LPG/LNG/Dieselmodel:HS
Key machines:Metal cutting machinery, metal straightening machinery, metal polishing machines, hydraulic pressesProduction size:6kg, 12kg, 25kg, 48kg or customized
strength:35KWproductivity:500~2500 cylinders/day
Cylinder Thickness:2.5~4mm or customizedDimensions (L*W*H):2000*1900*1500mm
Wire:1.2mmProduct Category:fully automatic
Original volume:2.5~3mm, Q235, HP295Automatic level:automatic
Cylinder diameter:250~800mm or customizedpayment terms:Western Union, D/P, D/A, T/T
Machine capacity:2000 cylinders per 8 hoursState of health:new
Voltage:380VPackaging Details:Standard Airworthy Packaging
Galvanized wire:2.0mmSupply capacity:400 sets per year
Solder source:MIG/TIG/sawplace of origin; place of origin:Jiangsu, China
brand:HSyear:2022
weight:3000 kgproduct name:LPG cylinder production line
Product overview
processing steps
LPG cylinder production consists of several sheet metal forming, surface treatment and testing processes. The process starts with blanking, deep drawing and piercing, trimming and joining. Next comes the welding operation of the seat, retainer, foot ring and halves. The finished cylinders are then heat treated, tested, shot blasted, painted, then valved and final tested.
The main process steps are summarized as follows
2.1 LPG bottle forming line
2.2 Trimming and crimping of LPG cylinders
2.3 LPG cylinder retaining ring production line
2.4 LPG cylinder bottom ring production line
2.5LPG cylinder welding line
2.6 Quality control of liquefied petroleum gas cylinders
2.7 LPG cylinder heat treatment furnace
2.8 LPG cylinder shot blasting
2.9 LPG cylinder metallization production line
2.10 LPG cylinder coating line
2.11 LPG cylinder detection line
1
semi-automatic
1000 cylinders/8 hours
1 set
4 months
2
semi-automatic
2000 cylinders/8 hours
1 set
4 months
3
fully automatic
1000 cylinders/8 hours
1 set
4 months
4
fully automatic
2000 cylinders/8 hours
1 set
4 months
LPG cylinder blanking and body forming line
At the heart of the forming line is a versatile double-action hydraulic deep-drawing press that turns round blanks into half cylinders, which are punched by single-action double-action punching on our presses or by our The design combination of deep drawing, punching and punching dies directly from the coil. The edges of the upper and lower halves are further processed to perfection by our trimming and splicing machines, which stem from our sheet metal forming expertise, making them suitable for body seam welding after degreasing.
LPG half bottle forming line
1. Cylinder block automatic production line, from uncoiler to deep drawing, jogging and round welding.
A: Fully automatic + robot automatic feeding
B: 1000pcs/ 2000pcs capacity according to your needs
C: only need 3-5 people at most (only for changing welding wire/nozzle)
D: Video/laser tracking + patented Panasonic welding machine
E: The workshop saves land, cutting/jogging/polishing one machine with multiple functions
Liquefied Petroleum Gas Cylinder Forming Welding Line
The submerged arc welding technology is applied to the welding of the half of the valve body on the seam welding machine, usually used for the welding of the valve seat and the upper half of the cylinder. Welding automation units with reliable welding power packs and control units are used to achieve the degree of automation required for uncompromising welding quality and the production capacity required by each customer. MIG/MAG welding techniques are used to weld the foot ring and guard ring to the body halves. Welding is the most critical link in the production line, which guarantees the best cylinder performance and good quality. Our welding machinery is the best gas cylinder and pressure vessel welding equipment in China, and also ranks first in the world.
The fully automatic welding machine includes socket welding, handle/neck welding, bottom ring welding, and circumference welding, all machines work automatically, half cylinders are conveyed by mechanical arms and chains, this system really saves a lot of labor costs and improves work efficiency obviously. In order to re-relive all the stresses caused by the forming and welding operations, the cylinders pass through a heat treatment furnace where they are exposed to a temperature of 930 º C for a certain period of time before being gradually cooled.
LPG cylinder hydraulic test line and other auxiliary equipment
The surface of the LPG cylinder is shot blasted by a shot blasting machine to remove the scale generated by the heat treatment operation, and prepare the painted and/or galvanized surface for customers who require galvanizing before painting. The double layer overcured spraying of the cylinders is achieved automatically by a robotic paint application system in the coating line as the cylinders pass primary and final coats on an overhead conveyor system separated by a flash channel before curing in the canopy Modern paint curing oven in the spray cabinet type.
After the cylinders are weighed and marked, the valves are installed by an automatic torque control tightening machine and tested for leaks in the valve area by a pneumatic leak testing machine on the finishing line. One of the international standards called batch quality control equipment is the burst expansion test device, which can measure the volume expansion ratio and the burst pressure, which fully meets even the most stringent requirements.
Timely and satisfactory overseas installation services
We have rich experience in overseas installation and commissioning work, and we always send highly skilled engineers to assist our customers to run the machines smoothly and quickly.
VIEW MORE