REENCAUCHADORA LLANTAS Tire Retreading Machine

Melion Refurbishment Technology:

Melion Precure or "cold" refurbishment involves vulcanization without molds at temperatures between 95 °C and 117 °C. The tire is assembled using a layer of pre-cured tread liner rubber (= new tread) and a layer of non-vulcanized adhesive (buffer). The bond between the carcass, the binder and the precured tread is formed in an autoclave (curing chamber). Since the introduction of radial tires in the mid-1960s, the truck tire industry has fully established pre-curing.

Melion's complete retreading machine includes:
Preliminary inspection machine, tire polishing machine, dust collector, multi-function maintenance bench, extruder, cement mixing tank, forming machine, wrapping machine, rim mounting machine, monorail, curing chamber, pressure testing machine, etc.

detailed machine

Initial inspection machine

weight	200 kg
strength	0.75kW, 380V, 50HZ
aspect	1100x750x850 mm
	Every tire is thoroughly inspected for potential defects. Check tires for defects using Melion's various methods to ensure only high-quality tires are retreaded. If repairs are required, manage after inspections.

tire polishing machine

Model	ML-FXM-F
Standard size	15'', 16'', 20'', 22.5''
Motor Power	16Kw
aspect	1600x1800x2100 mm
	The old tread of the tire is mechanically removed on the high-speed bumper. Melion's bumpers are precise enough to remove just the right amount of old rubber while turning the tire to the exact specified diameter and radius.

extruder

Model	ML-EXT-M
Motor Power	1.5kW
Electricity	380V/50Hz/3Ph
aspect	1000x500x900 mm
weight	80 kg
	Cleaning and filling the wound is important even for minor injuries. If you don't do this, severe rust, separation, and loose cables can put the tire out of service. Damage should be checked and then removed with a carbide tool. Once the wound is immobilized, a vulcanized rubber rod should be used to "fill" the wound. This will create a permanent repair that maximizes tire life.

Multifunctional maintenance stand

Model	ML-XTJ-M
Motor Power	0.18kW
lifting	pneumatic
	Cleaning and filling the wound is important even for minor injuries. If you don't do this, severe rust, separation, and loose cables can put the tire out of service. Damage should be checked and then removed with a carbide tool. Once the wound is immobilized, a vulcanized rubber rod should be used to "fill" the wound. This will create a permanent repair that maximizes tire life. 0

Tread building machine

Model	ML-TBM-F
motor	1.2kW
Pressure roller	3
Wheel chuck	15'', 16'', 20'', 22.5''
	In a precured tire retreading system, the tread rubber has been vulcanized and a new tread pattern design has been applied. Polished tires need to be wrapped with a thin layer of cushioning rubber in the crown area. The precured tread rubber (PTR) is then used with the molding machine. This is called the MELION build process.

Envelope Extender

Model	ML-BFT-H
aspect	1600x1500x2200 mm
lifting	cylinder
	Operate the air cylinder and drive the extension arm outward to unfold the envelope. Then open the Gripper, grab the bead, and lift the tire up with the cylinder-driven cable and guide wheels. Rotate the boom, lower the tire to the center of the extension arm, and place it in the envelope. Operate the air cylinder to retract the spreader arm and release the spreader pad from the envelope. Then remove the tire from the spreader.

Rim Mounter

Model	ML-CGQ-A
aspect	1500x1300x800
tire size	15'', 16'', 20'', 22.5''
	In pre-cured tire retreading systems, this rim mounter is used for the mounting and dismounting of cured rims and ring plates that cover tires.

curing chamber

As a professional manufacturer of tire retreading machines providing Turn-Key services, Rizhao Merion Industrial Co., Ltd. has always provided customers with complete solutions, including professional marketing planning, production line process analysis, suitable raw material supply, free technical training, etc.

Complete tire retreading solution supply *Full set of tire retreading machines *Precured tread rubber material *Buffer glue *Refurbished accessories and tools	Melion Team Technical Support *Engineers can repair machinery overseas *Factory layout *device installation *Training courses