Fully automatic high-speed five-layer corrugated cardboard production line

Supplier: Dongguang Luyuan Carton Machinery Manufacture Co., Ltd
Region: Hebei, China
Contact: Mr Allen Lee
Price: $350000.00 / 1 - 1 sets
$300000.00 / 2 - 2 sets
$290000.00 / >=3 sets
Min. Order: 1 set

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Product details

Cotton tape:	Shenyang	Proximity switch:	Japan Omron
weight:	80000 kg	air switch:	French Schneider
Year:	2023	Origin:	Hebei china
Health status:	new	Supply capacity:	200 sets per year
Materials used for packaging:	plastic	Mechanical Capabilities:	200-300m/min
brand:	green source	PLC:	Taiwan Delta
payment terms:	L/C, Western Union, D/P, T/T	Packaging Details:	Plastic film, steel wire rope, container
strength:	About 150KW	Bearing:	HRB, ZWZ, LYC
Material of corrugated roller:	48CrMo alloy steel	Model:	Li Weijie
Dimensions (LWH):	85m10m5m	Key machines:	Packing machine
port:	Tianjin harbor	model:	1600,1800,2000,2500
Package preview:		Contact information:	French Schneider
cylinder:	Zhejiang Sonar CSM	Voltage:	220V 380V 440V
product name:	Five-layer corrugated cardboard production line	Automatic level:	automatic

Fully automatic high-speed five-layer corrugated cardboard production line

Product Description

machine type	Name	quantity.	Comment
HS-F	Shaftless Roll Stand	5 sets	Spindle ￠240mm, hyperbolic heavy rocker toothed chuck, multi-point brake, Hydraulic drive lift, left translation right in the middle.
	paper cart	10 sets	The track length is 6000mm, and the trolley is welded with a 10mm medium plate.
PR-1-800	Top Paper Preheater	2 sets	Roller ￠800mm, including pressure vessel certificate. Electric adjustable wrap angle. Wrap angle can adjust paper preheating area In the range of 360°.
PR-1-800	Core paper preheater	2 sets	Roller ￠800mm, including pressure vessel certificate. Electric adjustable wrap angle. Wrap angle can adjust paper preheating area In the range of 360°.
SF-320S	Single side corrugator	2 sets	Corrugated main roll ￠320mm, made of 48CrMo alloy steel, independent gearbox, universal joint transmission structure.
PR-3-800	triple preheater	1 set	Roller ￠800mm, including pressure vessel certificate. Electric adjustable wrap angle. Wrap angle can adjust paper preheating area In the range of 360°.
GM-18	Double Glue Machine	1 set	Coating roller diameter 215mm. Each independent variable frequency motor drive, manually adjust the glue gap.
CB	conveyor bridge	1 set	200mm main beam channel, independent frequency conversion motor drives traction and feeding, absorbing tension. Electric correction.
DF-10	Double side machine	1 set	Drying section 600MM*14 pieces of hot plate, pneumatic lifting roller, adopt dense pressing roller.
Zhongqingshan	Thin knife slitting	1 set	Electric thin blade, electric detuning, five knives and eight wires, the blade is made of tungsten alloy steel
NC-120	CNC milling cutter spiral cutter	1 set	Full AC servo control, energy storage brake, inclined blade structure, oil-immersed gears, 10.4-inch touch screen display.
DMT-120	Paper delivery and side conveyors	1 set	The size of the cardboard is adjusted electrically, and the cardboard is output horizontally by pneumatic control.
zhangjiazhuang	Gluing station system	1 set	The customer-provided pipelines and glue supply devices are carrying tanks, main tanks, glue storage tanks, glue delivery pumps, and glue return pumps.
song	Air source system	1 set	Among them, there is one 0.6m³ gas storage tank. Air pumps and pipelines are prepared by the customer.
Q	steam system	1 set	Including piping valves, steam traps, instrumentation and steam components within the equipment, heat and piping provided by the customer.
Data Q	Electrical control cabinet system	1 set	Electrical control system: The speed regulating mechanism of the whole line adopts frequency conversion motor. Electric cabinet Electrostatic spray paint, wear-resistant and beautiful. The main contactor and main relay are all brand-name products.

HS-F hydraulic shaftless rolling mill stand

※Structural features:

★The hydraulic drive is used to complete the clamping, loosening, media removal, left and right translation, etc. of the paper, and the lifting of the paper is driven by hydraulic pressure.★The adjustable brake adopts a multi-point braking system.★Each booth is equipped with two paper carts, which can process double-sided paper at the same time.

PR-1-800 top (core) paper preheater

SF-320 corrugated single face machine

※Structural features: ★It adopts a suction hood structure and is equipped with a high-pressure powerful fan. The air suction is silent, the air supply and the electrical control cabinet are centralized and unified, and the distance from the main machine is not less than 1.5m. The operating side is fully enclosed.★The base and wall panels are cast iron structure, and the thickness of the wall panels is 200mm. Independent gearbox, universal joint transmission structure.★The material of the corrugating roller is made of 48CrMo alloy steel. The diameter of the main roller of the corrugating roller is ￠320mm. Timken bearings used in key parts of corrugated rollers and press rollers will generate heat.★Pressure roller ￠320mm, surface grinding and chrome plating, cylinder control to move up and down, no. 45 carbon steel material, quenching treatment (with buffer device).★The rubberized wallboard adopts a slide plate structure, pneumatically controlled adhesive backing, the diameter of the glued roller is ￠240mm, the engraved and polished surface is machined with 25 lines of pit texture and chrome-plated, and the surface of the scraped rubber roller is polished and then plated with hard chrome.★The gluing part can be disassembled as a whole, and the replacement of the gluing roller is fast and convenient. Electric compartment glue application, digital electric adjustment of glue application amount.★Corrugated and pressure materials are provided by Zhongyuan Special Steel. The edge height of the corrugated roller is 0.15mm, and the edge height of the pressure roller is 0.075mm. Increase limit device.★The corrugating roller and pressure roller adopt air spring pressure device, which works stably.★The preheating roller adopts Tiangang ￠400mm seamless steel pipe, connected by all-metal hose.

CB conveyor bridge

※Structural features: ★This part is the main beam of No. 20 channel steel, connected by 16 beams, No. 63 angle irons and columns.★Safety fences on both sides, ladders (made with 8 small passages), and high-strength rescue pedals ensure personnel safety and are easy to operate.★The paper pulling shaft adopts surface tension shaft, and the paper feeding shaft adopts grinding and hard chrome plating.★Vacuum tension control, 5-inch suction pipe, plus a regulating valve, the air volume can be adjusted steplessly.★The double front baffle corrects the positioning of the guide pillars, and a screwdriver is used for fast and accurate positioning and stable walking.

GM-18 double rubber machine

※Structural features: ★The surface of the rubber roller is processed through quenching inner hole, grinding and dynamic balance, the surface is engraved with pitted texture, the coating is uniform, and the glue consumption is small.★The surface of the scraper roller is ground and plated with hard chrome.★Other guide rollers are plated with hard chrome.★The pressure roller adopts pneumatic lifting, which is easy to operate.★Adjust the scraper gap manually.★Coating roller ￠215mm, scraping roller ￠122mm, pressing roller ￠122mm, preheating roller 270mm.★The electrical design and construction process follow the national standard, with low failure rate and convenient maintenance.

DF-10 double-sided machine

※Structural features: ★The surface of the heating plate is ground, the width of the heating plate is 600mm, there are 14 heating plates in total, and the cooling plate is 4m. The heating plate is made of container plate, which conforms to the national first-class pressure vessel standard, and has the pressure vessel qualification certificate and inspection certificate.★The hot plate adopts dense gravity roller structure. The reel adopts pneumatic lift.★The heat transfer tube of the heating plate is controlled in four sections and has a temperature display.★The cotton belt adopts two-cylinder S-type cotton belt with tensioning device.★The lower belt is tensioned pneumatically.★The drive roller is coated with wear-resistant rubber and has a herringbone structure with high matching force to ensure smooth output of cardboard.★The main drive motor is a variable frequency motor with large torque at low speed, wide speed range, reliable operation and convenient maintenance.★The interior of the hot plate is a partition isolation structure, the steam flows in an S shape, and the steam and water separation function significantly improves the utilization rate of the steam.

ZQS thin knife cutting

※Structural features: ★Synchronous servo motor controls cutter arrangement and wire arrangement. Automatic reset. The size is accurate, the order change time is 3-8 seconds, and the two machines can be realized immediately without slowing down, and 999 orders can be memorized at a time, and the order can be changed automatically or manually without stopping.★The control system adopts Schneider M258PLC, adopts CANopen bus system, has order management function, and is input synchronously with the speed signal of the dryer.★The man-machine interface adopts a 10.4-inch color touch screen, stores 999 orders, changes orders automatically or manually, and alarms for faults.★Three crimping forms: convex to concave (three-layer line), convex to concave (five-layer line), convex to flat, and the three electric crimping forms can be converted. Computer controlled crimping round lampshade, linear, and easy to bend.★The thin tungsten alloy steel knife is used, the blade is sharp, and the service life is more than 8 million meters.★The sharpening machine is computer-controlled, automatic or manual, and the knife edge can be sharpened separately to improve production efficiency.★Imported synchronous drive system with accurate precision, long life and low running noise.

NC-120 CNC milling cutter spiral cutter

※Structural features: ★It can store 200 orders, change tool specifications quickly and accurately, change orders without stopping, and can be networked with computers to facilitate production management.★The drive gear of the cutter shaft adopts precision forged steel induction hardening, no backlash transmission, advanced keyless connection, and high transmission precision.★The cutting machine adopts an inlaid front steel blade spiral knife structure, serrated knife. Scissors, scissors, high shearing force and long blade life.★Both the left and right feeding rollers adopt the sun wheel pressure plate method, which ensures stable conveying, uniform pressure, and is not easy to crush the plate or cause blockage.★Precisely adjustable backlash-free gears ensure precise blade meshing and balanced operation.★Knife roller: It is made of high-quality forged steel, which is balanced and has good stability.★German Kobe servo motor drive controller, Taiwan Eview 10.4-inch color touch screen display, the project is clear at a glance.★Cutting length: 500mm-9000mm, cutting precision: ±1mm (at steady speed).

DMT-120 Paper Conveyor and Side Conveyor

※Structural features: ★It is welded by No. 16 channel steel. The size of the cardboard is adjusted electrically, the horizontal output of the pneumatic control panel is adjusted, and the conveying speed is adjusted electrically.★According to the required number of sheets or height requirements, the cardboard is controlled by the foot switch to output the cardboard.★The vertical silo is transported by a wide flat belt conveyor.

machine photo

our service

1. We need to test the working condition of the machine before shipping to the customer's country.

2. If you need our engineers to install and teach you how to operate the machine, we can also send our engineers to your country, but you need to bear all the costs: tickets, food, hotel
and wages.

3. Our machines have a two-year warranty, during this period, we will replace all parts for you for free if there are problems caused by our machine quality. If you have any questions, please email me within 24 hours, we will help you to solve them too.

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