High Speed Aluminum Recycling Scrap Melting Furnace Aluminum Melting Furnace

Supplier: Yinan Copper (Zhaoqing) Co., Ltd.
Region: Guandong, China
Contact: Mr Hugo Yeh
Price: $15000.00 /set
Min. Order: 1 set

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Product details

Origin:	Guangdong, China	Warranty:	1 year
Showroom location:	not any	Video shipment inspection:	if
Dimensions (LWH):	1	usage:	Melting furnace
Applicable industries:	manufacturing plant	Certification:	CE certification
Packaging Details:	export package	Health status:	new
type:	induction furnace	Main selling points:	high productivity
Power (kW):	80	Voltage:	380v
weight:	1000	brand:	brass machine
Core component warranty:	1 year	Local service location:	not any
payment terms:	L/C, T/T	Marketing Type:	2019 Hot Products
Core components:	PLC, bearing, motor	Mechanical test report:	not available
After warranty service:	online support	Weight (ton):	12 tons
Supply capacity:	10 sets per year	port:	Guangzhou

High Speed Aluminum Recycling Scrap Melting Furnace

Product Description

product information

The main technical parameters

No	thing	15T rectangular melting furnace
1	maximum. volume	15T +10%
2	Rated pouring volume of molten aluminum	15 tons
3	Melting pool depth (to furnace door)	650+100mm
4	How the furnace door works	Chain drive, electric lifting, self-weight compression
5	Furnace door size	2000x1000mm
6	Furnace rated working temperature	≤1100℃
7	Furnace wall temperature rises	≤65℃
8	burner type	Regenerative CT300+300
9	Furnace natural gas pressure	0.008-0.02Mpa adjustable
10	maximum. Air consumption	350Nm3/hour
11	Melting rate gas consumption/cubic/ton (more than 95% of the raw material is scrap aluminum)	Below 65 cubic meters
12	Flue gas temperature	≤200℃ (melting)

Furnace lining and casing:

part	Material specification	15T rectangular melting furnace
part	Material specification	Thickness (mm)
Furnace wall (below molten pool and slag line)	Non-stick aluminum castable (BZL-86)	250
	Impermeable castable (Ketai NN)	102
	Lightweight insulation brick (NG-0.8)	180
	Aluminum silicate fiber cotton (1260°C)	50
	Steel plate (Q-235)	8
	Total thickness	580
Furnace wall (melt pool, above slag line)	First grade clay brick (LZ-55)	250
	Lightweight insulation brick (NG-0.8)	280
	Aluminum silicate fiber cotton (1260°C)	50
	Steel plate (Q-235)	8
	Total thickness	580
Slope of furnace bottom and furnace door	Non-stick aluminum castable (BZL-86)	250
	Impermeable castable (Ketai NN)	99
	Lightweight insulation brick (NG-0.8)	201
	Steel plate (Q-235)	10
	Total thickness	550
Stove top (flat top)	Hanging brick + high strength low cement castable (KSTJ-70)	200
	Insulation cotton	40
	Impervious castable (Ketai QJ-1.0)	100
	Total thickness	390
Furnace door	High strength low cement castable (KSTJ-70)	200
	Aluminum silicate fiber cotton	80
	Steel plate (Q-235)	10
	Strengthen the framework	110
	Total thickness	550
Stove frame	16* double channel steel and 10mm steel plate
Furnace frame	16* double channel steel and 8mm steel plate
stove top frame	#25 I-beam and #10 I-beam for tic-tac box

Combustion System

The furnace group adopts a regenerative combustion system, which is an advanced technology in the field of low nitrogen oxide emissions and high-efficiency combustion. The combustion system is fully automatic by PLC, with perfect interlock and alarm functions. The main flame of the aluminum melting furnace adopts manual control of large and small fires, which has good energy saving effect and realizes intelligent management.

Design transition period	10-120s setting
Air preheat temperature	600~800℃
The maximum allowable temperature of flue gas discharge	250°C
Normal working flue gas discharge temperature	100~200℃
heat storage medium	ø25mm high alumina ball, alumina content ≥92%
Heat storage capacity per unit medium	1000-1200kg

Furnace door and opening and closing system

1) Use a suitable size furnace door: it is convenient for forklift loading and slag loading. It also avoids overheating of the furnace body caused by excessive heat dissipation when the furnace door is too large and when it is opened.

2) Lifting: equipped with sprockets, chains, and counterweight cylinders. The counterweight barrel is lifted and lowered electrically, and the operation is simple and reliable.

3) Compaction: Self-weight compaction is used to save travel switches and improve the reliability of the furnace door.

4) The counterweight bucket of the furnace door is equipped with a guide groove to ensure that the counterweight bucket does not shake when the furnace door is raised or lowered.

5) The lower part of the furnace door is equipped with a slag guide plate, so that the aluminum slag can enter the slag hopper smoothly, and prevent the high-temperature aluminum slag from deforming the steel structure of the furnace body.

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