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W11S-20X6000 3 rollers rolling machine rolling bending machine

Product details
Hydraulic valve:Yuken Japan;Key Selling Points:Competitive Price;
Package Preview:https://sc01.alicdn.com/kf/HTB1TNKpX.T1gK0jSZFhq6yAtVXa5.jpg_640x640.jpg;Selling Units:Single item;
Single package size:32X32X32 cm;No. of Roller:3;
After-sales Service Provided:Free spare parts,Field installation, commissioning and training,Field maintenance and repair service,Online support,Video technical support;Main cylinder:NOK Japan;
Applicable Industries:Hotels,Garment Shops,Building Material Shops,Manufacturing Plant,Machinery Repair Shops,Food & Beverage Factory,Farms,Restaurant,Home Use,Retail,Food Shop,Printing Shops,Construction works ,Energy & Mining,Food & Beverage Shops,Advertising Company;Package Type:general package for W11S-20X6000 3 rollers rolling machine rolling bending machine;
Year:2019;Certification:ce;
Max. Working Length (mm):6000;Machine Type:Roller-Bending Machine;
bearing:Wafangdian china;Hydraulc pump:Schneider;
Motor Power (kw):45;Weight (KG):47000;
reducer:CWU,SCWU;Main motor:Yifang shanghai;
Material / Metal Processed:Aluminum,Carbon Steel,Stainless Steel;Auxiliary Motor:YEJ motor;
Max. Plate Thickness (mm):20;Extra Services:End Forming;
Warranty:2 Years;Place of Origin:Jiangsu China;
PLC programmable controller:Mitsubishi Japan;Condition:New;
Major Low voltage electrical:Schneider;Working roller:42CrMo forgings;
Brand Name:KINGBALL;Automation:Automatic;
Rolling Speed (m/min):3.5;Single gross weight:33 KG;

W11S Upper-roll Multi-function Rolling Machine

1. Technical Parameters

 

 

              model

W11S-20x6000

 

Max. working length

6000mm

Max rolling thickness

20mm

Pre-bending thickness

20mm

Full load Min diameter

800mm

The length of remaining straight edge

≤2.5×S  S=thickness

Up –roller Pressure

380T

Up-roller diameter

510mm

Low-roller diameter

275mm

The central distance of two low rollers

460mm

 Supporting roller diameter

275mm

 Supporting roller quantity

12nos

Rolling speed

About 3.5m/min

Up-roller pressure speed

 

About 130mm/min

Main motor power

45kw

Hydraulic motor power

25kw

Move motor power

7.5kw

Machine main body size

9400x2500x2400mm

Weight

47000kg

 

 

2. Reference Picture and Product Description:

 

 

 

 

 

 

 

 

 

1, The up-roller device

The up-roller device consists of the main cylinder, roller bearing, roller, double row self-aligning bearings and other components. Two master cylinder to provide the required roll sheet the pressure, the master cylinder working pressure 19.5 MPa. Double row self-aligning bearing low-speed, heavy-duty self-aligning roller bearings.

The rollers are made of steel 42CrMo, quenching after roughing HB260 ~ 300, according to JB / ZG4289-86 roll steel standard, stiffness in line with (1/700 ~ 1/1000) L (L- refers rack centerline on both sides distance between). Surface coated, to ensure that the workpiece no scratches.

 

 

2, The low-roller and horizontal movement device

The low -roller consists of the low- roller, low- roller, bearing, the low- roller, input gear, the low- roller, bearing and other components.

The same material as the low roller 42CrMo, after roughing quenching HB240 ~ 280 according to JB / ZG4289-86 roll steel standard, stiffness in line with (1/700 ~ 1/1000) LL- refers to the distance between the center line on both sides of the rack. Surface coated, to ensure that the workpiece no scratches.

Selection of the low- roller bearing SF-2 self-lubricating composite material.

The level of mobile device provided by the horizontal movement motor power, through the worm box (worm uses ZQAl9-4), worm, screw nut mechanism driven by the horizontal movement of the roller assembly to achieve asymmetric rolled sheet.

Lower roller main drive is powered through the main transmission output gear, the next roll input gear, open drive torque to low- roller.

 

 

3, Supporting roller device

Supporting roller device consists of supporting roller worm mechanism, wedge mechanism and other components.

Roller made of 45 steel, quenched and tempered hardness HB190 ~ 220, surface coated, lower than the surface hardness of the roller surface hardness lower roller rollers.

A total of two groups of idlers four, according to the roll sheet specifications of the load size, be adjusted up and down.

 

4, The main gear

The main drive can be reversible, to provide roll torque roll sheet.

Main drive by the main motor, electro-hydraulic putt brake, spur gear reducer, output gear components.

 

5, Tipping device

Tipping device consists of ram tipping cylinders and other components.

Tipping cylinder piston rod chrome plated, produced by professional manufacturers (standard HSG).

Upset upset means to facilitate product removal roller axial direction.

 

6, Fixed, tipping side frame, chassis

Fixed, overturned side frame, welded steel chassis, stress relief annealing after welding, shot blasting.

Fixed, tipping side frame built to accommodate two master cylinders.

Chassis with frame structure, high torsional section modulus, less bolt, installation and easy commissioning.

 

3. List of Key components

+

name

component

bearing

model

Double row self-aligning bearing

supplier

Wafangdian china

Working roller

Roller material

42CrMo forgings

hardness

HB240-280

supplier

Nanjing, China

Main motor

Yifang shanghai

reducer

CWU,SCWU

Huaian ,China

Auxiliary Motor

YEJ motor

Jinhuayin China

Major Low voltage electrical

Schneider

Hydraulic system

Hydraulc pump

Hefei,China

Hydraulic valve

Yuken Japan

Main cylinder

 

Cylinder and piston rod

Forging 45# steel,thermal refining HB217-255.

supplier

NOK Japan

 Controller system(TNC)

LCD touch screen

Kinco China

PLC programmable controller

Mitsubishi Japan

PLC programmable controller

Omron

 

 
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