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Tubular heat exchanger automatic tube to tube-sheet welding head all position TIG orbital welding head

Product details
Model:TTS-30;Power(W):8.3KVA;
Payment Terms:L/C,D/A,D/P,T/T,Western Union,MoneyGram;Power Supply:OBT-315;
Tube Diameter:12-76mm;Supply Ability:100 Set/Sets per Month;
Brand Name:HYZONT;Warranty:12 months;
Name:Tube to tube-sheet welding;Dimensions:487x317x198;
Place of Origin:Shanghai China (Mainland);Welding Type:TIG/GTAW with wire feeding;
Usage:Tube to tube-sheet welding;After-sales Service Provided:Engineers available to service machinery overseas;
Condition:New;Voltage:AC380V ± 10 % 50/ 60 Hz;
Weight:9Kg;Packaging Detail:Aluminum flight Case;
Certification:CCC;Tube size:12-76mm;
Port:Shanghai;
Product Description

Product Application

       This weld heads are specifically designed for making tube-to-tubesheet welds. Configured for fast and simple operation, which bring the productivity and repetitive precision of machine welding to the fabrication and repair of steam generators and heat exchangers.

      Multiple torch positioning adjustments allow virtually all tube-sheet joint designs to be welded. For welds requiring filler wire addition, an optional wire feeder can be mounted on the weld head. A standard wire spool, mounted directly on the Head, provides precise and positive wire feeding, not possible with floor-mounted feeders.

      This weld Heads models are used with our power sources, ranging form simple to operate analog models to microprocessor-based systems with program storage capability.
    This weld system can be applied in following industry :

     1 Steam generator tube to  tubesheet  welding.

     2 Bundle heat exchanger manufacturing ; protruding tube and Flush tube welding by GTAW/TIG.

                                                                         Specification of TTS-30 weld head 
             Model 
TTS-30
Position of welding 
all position welding
Type of connection
GTAW/TIG with wire feeding 
Working Conditions:
Tube Thickness ≤ 10mm ;
The gap between Tube and Tube sheet ≦0.5mm
Tube surface must be flat and smooth, rust-free, burr-free, no paint and scrubbed by ethanol.
Tube to tube distance ≧ 2 times of tube Protruding length

Tube OD(mm)
19-76
Welding Torch Angle
0-30
Tungsten OD(mm)
1.6-2.4
Welding Wire Dia(mm)
Φ0.8mm/Φ1.0mm
Max wire feeding speed 
2200mm/min
Swing Welding 
Yes
Rotating
360 degree free rotated and auto-reset 
Rotation speed(rpm)
 0.37-5.58 rpm
Protective Gas
Argon
Cable Length(m)
6
Dimentions(mm)
487x317x198
Weight
15Kg

Main Features

1 With/without wire feeding GTAW/TIG pulse welding
2 New Designed Water cooled weld head for long time working.
3 Three-point fixed jaw and Expandable pneumatic mandrel for easy and quick positioning
4 Welding Arc Voltage Control (VAC) with on and off function for manual adjustments
5 Swing welding function for efficient
6  No twist wire and special wire feeding design for accurate/repeatable single and multi pass welds

Detailed Images

Three jaw Pneumatic tube expanding positioning 

Three-point fixed jaw and Expandable pneumatic mandrel for easy and quick positioning 

Water Cooling  reaches copper sleeve

 cooling water tube reaches welding head ensures long time   working .

Welding Wire Box 

Fit for small 2kg TIG welding Wires

Easy to feed-in the wires 

Full rust-less materials for hard working environment

Can be designed smaller 

                        Swing welding and VAC 

        This machine head has Swing welding liner and can be applied  DC Pulse welding with  Welding Arc Voltage Control  (VAC).
      It is a high precision machine with fast and accurate performance, suitable for tube bundle heat exchanger manufacturing.

    Heat exchanger welding 

          Orbital TIG Welding 

                   High Precision Welds

Our Service

Pre-Sales Service

*Welding Process analyze

* View our OEM Factory.

After-Sales Service

* Training how to instal the machine, training how to use the machine. 

* Engineers available to service machinery overseas.

Packing & Delivery
Packaging of TTS-30 Welding Head 
Size
900mm*600mm*450mm
Weight
G.W 30Kg



Packaging Details


This welding head standard packing is flight case , which is easy to carry-one and shipping by flight or any other way .
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