MachineryOffers

Automatic plastic pelletizing system raffia bag recycling machine line

Product details
Color:Customized color;Labor:2 persons;
Place of Origin:Jiangsu China;After Warranty Service:Video technical support,Online support,Spare parts,Field maintenance and repair service;
Condition:New;After-sales Service Provided:Video technical support,Free spare parts,Field installation, commissioning and training,Field maintenance and repair service,Online support;
Name:Plastic PP Woven Bag Granulating Recycling Machine Line;Certification:CE;
Machine name:Single screw extruder compactor/agglomerator Granulator;Key Selling Points:High Productivity;
Dimension(L*W*H):3900*650*2010 (l/w/h) mm;Showroom Location:Turkey,United States,Italy,Saudi Arabia,India,Mexico,Russia,Colombia,Romania,South Africa,Kyrgyzstan,Nigeria,Uzbekistan,Australia;
Warranty:1 Year;Model Number:PTC series;
Brand Name:Polyretec;Supply Ability:3 Set/Sets per Month 1000kghr reyclcing line in stock;
Raw material:Plastic PP Woven Bag, Non-woven fabric;Payment Terms:L/C,T/T,Western Union,Cash;
Material Processed:Agglomerating extrusion granulating cooling;Keyword:Single stage or double stages;
Applicable Industries:Hotels,Building Material Shops,Manufacturing Plant,Food & Beverage Factory,Farms,Restaurant,Retail,Food Shop,Printing Shops,Construction works ,Food & Beverage Shops,trading and manufacturing plant;Output:150-1000kg/h;
Local Service Location:Turkey,United States,Viet Nam,Indonesia,India,Mexico,Russia,Australia,Argentina,South Korea,Colombia,South Africa,Kazakhstan,Uzbekistan;Port:Shanghai;
Application:Recycle PP woven bag, non-woven fabric into PP pellet;Packaging Detail:Standard export package;

Plastic PP Woven Bag Granulating Recycling Machine Line

 

Ⅰ. Plastic PP woven bag granulating recycling machine line features:

 

1.Such machine line with high output and excellent granulating ability (200kg/hr to 1000kg/hr)

2.Such line is widely used to recycle waste PP woven bag, non-woven fabric into PP pellet

3.Highly automatically: Only 2 persons for one production line

4.High efficiency: Compared with the 1st generation design, POLYTEC 2nd generation PP woven bag granulating recycling machine line increased by 20% in output

5.Low power consumption: power consumption reduced by 15% compared with the 1st generation design

6.You can choose single stage (one extruder with one screen changer) or double stages (mother-baby two extruders with two screen changers) based on raw material clean degree & real production needs

7.You can choose water-ring cutting or cold-strand noodle cutting way to match different raw material

 

How to control the quality?

• We have technical, engineering teams to design the sample machine before entering into market

• Production, QC teams ensure the machine manufacturing quality

• We will running every machine after finished before shipment

• Customized machine design based on customer’s raw material condition

 

Ⅱ. Plastic woven bag granulating recycling machine line detail list:

No.

Name

Qty.

1

Belt conveyor & metal detector

1set

2

Compactor / Agglomerator

1set

3

Single screw extruder

(one stage or double stages)

1set

4

Hydraulic screen changer

1set

5

Plastic pelletizing system

(water-ring cutting system)

1set

6

Dewatering machine

1set

7

Air transmission and silo storage

1set

Cold-strand granulating way also available with rich experience, based on raw material condition.

 

Ⅲ. Detailed description for plastic PP woven bag granulating recycling machine line:

Machine list

Belt conveyor

 

 

1) Belt material: PVC

2) Speed adjusted by inverter, synch running with agglomerator

3) Height adjustable

4) Equipped with wheels, Equipped with tightening device

5) Metal detector for option

 

Agglomerator

1) Double-layer cutting- disk, patent design, more efficient in feeding.

2) Special arrangement of blade & feeding mouth, output is increased by 10%-20%

3) Hydraulic Opening and Hydraulic Lifting, safe and easy maintenance

4) Our method of cooling wall of agglomerator: by air and water cooling system, No need to add water into the agglomerator.

Double-layer cutting-disk design, the upper cutting-disk is preheating, the lower cutting-disk increases the compression space, increases the friction coefficient, the temperature rises fast, the feed is stable, and the output is increased by 10%-20%, especially for raw materials with low bulk density.

 

Single screw extruder (First stage) 1st extrusion, 1st filtering

1) Gearbox: high quality Chinese brands or based on customer’s request

2) Frequency inverter: Siemens brand

3) Screw & barrel: 38CrMoAl, Nitride with thickness 0.4 ~ 0.7 mm, Polish

4) Heater: Ceramics + stainless steel cover

5) Vacuum pump exhaust, double exhaust

6) Self-protective system

Screw & barrel are specially designed by our engineer according to decades years’ experience for good plasticizing effect & capacity. 

 

Screen changer

 Multiple choices for different materials.

·Material for mold body: 40Cr

·Nitriding and polishing of runner surface

·Pressure and temperature control

·When pressure is nearly reach alarm value, hydraulically change to another station.

·High filtering effect, realizing non-stop screen changing

·No leakage, automatic gap compensation

 

Single screw extruder (Second stage)  2nd extrusion, 2nd filtering, to achieve better granule quality

 

Water ring cutting system

Quantity of Blade: 2-4, SKD-11

Speed controlled by inverter

Material of die head: 38CrMoAlA

Material of water ring cover: Stainless steel 304

Horizontal design with linear guide, easy operation and maintenance.

Pneumatic adjustment, make cutting blades and die-face soft touch to achieve 100% contact between the blade and die head, to avoid die face damaged.

 

Dewatering Vibrator 

1.Linear vibrating screen uses vibrating motor as the vibration source, so that the pellets are thrown up on the screen, and move linearly forward. Several sizes of screens are equipped for pellets discharging from their respective outlets.

2.Linear screen fully enclosed structure, no dust and overflow, automatic discharge, more suitable for 24-hour assembly line operation.

3.Linear screen by low energy consumption, high output, simple structure and easy maintenance.

4.Combination of filtration and dehydration, high efficiency and power saving.

 

Silo

 

Part of contacting material: stainless steel 304

 

Control cabin

Independent operation panel for easy operation, English version

With cooling fan inside

Temperature controller: Omron

Frequency inverter: Siemens

Self protective system:

Over current protective of motor

Over temperature protective of motor

Over pressure protective of screw

Low & over temperature control of extruder

 

IV. Sales service

1. Pre-sale: we give customer the plastic recycling machinery detail technician offer, sign the sales contract etc

2. In-sale: we supply the plastic PP woven bag granulating machine (together with crushing washing machine if needed as a recycling system) layout, installation, technical support. Running the plastic PP woven bag granulating recycling machine line before delivery.

After customer’s acceptance,we arrange the related machine delivery rapidly, provide detailed packing list and related documents for customers' customs clearance.

3. After sales: we arrange our experienced engineer to install the machinery and training the workers for customer in customer factory.

4. We have 24 hours team to support the after-sales service

5. We have free spare parts with the machine when we deliver the machine.

We supply long-term spare parts for every customer with cost price

6. We always update the new technology to every customer

 

VIEW MORE