Automatic JWKV518(II) Parallel drafting single spindle winding machine

Supplier: Shanxi Jingwei Chemical Fiber Machinery Co., Ltd.
Region: Shanxi, China
Contact: Mr bei
Price: $942.50 / >=96 units
Min. Order: 96 units

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Product details

Main drafting zone heat setting mode:	Narrow gap hot plate,resistance wire heating, computer control temp.;	Application:	UDY. POY drafting & winding after weaving and warping;
Production Capacity:	HIGH;	Automatic Grade:	Automatic;
Brand Name:	JW;	Raw silk bobbin size (mm):	150 (outer diameter) x 140 (inner diameter) x 190 long;
Machine type:	double sided, double draft zone, top wire rack.;	Power(W):	FTY2-3000-64:2.5KW, FTY2-3000-44:2.5KW, YZA5632S*25:250W;
Packaging Detail:	standard packing;	Linear density:	50 - 260 cents special (dtex) (45-250 denier 200-60 branches).;
Memory Capacity:	Request;	Feeding roller:	working diameter is 124 mm, surface hard chromium polishing.;
Drafting zone distance:	Pre drafting zone:253 mm; Main drafting zone:580 mm;	Supply Ability:	30 Set/Sets per Year;
Voltage:	380v/220v;	Press roller:	NBR coated, dia.90 mm, torsion spring pressure,19.6-68.6 N (2-7 kg);
Wire speed:	500-1100 M/min;	Model Number:	JWKV518(2);
After-sales Service Provided:	Engineers available to service machinery overseas;	Draft times:	Pre drafting zone:1-1.5; Main drafting zone:1-5;
Delivery Detail:	60days after payment;	Weight:	About 33 tons;
Warranty:	12 Month;	Certification:	ISO9001:2008 / CE;
Port:	Xingang;	Payment Terms:	L/C,T/T,Alipay;
Condition:	New;	Spindles:	144 spindles, 12 knots, 6 spindles per side.;
Place of Origin:	Shanxi China (Mainland);	Dimension(LWH):	1632015304870mm;

Product Description

1.1 Product use
JWKV518(II) Parallel drafting single spindle winding machine ( JWKV518 (II) ) is used for polyester yarn, nylon and polypropylene filament production in the process of drafting and winding . The polyester filament (UDY.POY) is spun out by spinning machine,then it is drawn,wound and molded by this machine, to form a certain size, strength, elongation and other physical properties, to meet the requirements of weaving, warping and other post process.

1.2 Product feature
JWKV518 (II) is a new product developed by our company to adapt to the market development. It absorbs the advantages of parallel drafting winding machine at home and abroad, and overcomes their shortcomings. Biggest characteristic is:
Parallel draft
Single spindle winding
Full tube rate
No interference from each tube
Wide range of spinning
Improve production efficiency

Advanced control system:

Synchronous motor variable speed drive technology, convenient adjustment

Fine adjustment of spinning tension

Perfect forming and convenient unwinding.

2. Main specifications

Machine type	Double sided, double draft zone, top wire rack(optional for both sides of the wire rack)
Suitable linear density	50 - 260 dtex (45-250 denier 200-60 branches)
Spindles	144 spindles, 12 knots, 6 spindles per side.
Spindle pitch	170 mm
Original silk bobbin size	Φ150(outside dia.) × Φ140(inside dia.) ×190(length) mm
Feeding bobbin holder	Double trolley type movable type (SC4 type car, user homemade)
Original fiber frame	Fixed fiber holder
Feeding roller	Working diameter is 124 mm, surface hard chromium polishing
Roller	NBR coated, diameter 90 mm, torsion spring pressure; Adjustable pressure range 19.6-68.6 Newton (2-7 kg)
Drafting zone distance	Zone 1: (pre drafting zone) 253 mm; Zone 2: (main drafting zone) 580 mm
Draft ratio	Zone 1: 1-1.5; Zone 2: 1-5
Drafting plate	Upper draft plate (hot plate): working diameter is 90 mm, surface hard chromium polishing, electric induction heating, temperature single plate self-control; Lower draft plate: working diameter is 100 mm, surface chrome polishing
Heat setting mode of main draft zone	Narrow slit hot plate, width of 2mm, length of 360mm, resistance wire heating, computer detection temperature control.
Dividing rotor	Diameter is 22 mm, the surface is plated with hard chromium sand
Drafting speed	500-1100 meters / minute
Network nozzle device	144 spindles (12 sections, 6 spindles per side, User care&selection)
Winding form	The range of motion is 100 mm
Friction roller	Diameter is 109 mm, surface hard chromium polishing
Bobbin clamp	Outer diameter is 92.5 mm
Winding bobbin	Φ94.2 (inside dia.) × Φ108 (outside dia.) × 125 (length) mm, with the same strength of POY tubes (User care)
Roll form	Cylindrical
Roll size	100 (width) x Φ450 mm
Roll weight	5Kg or more
Draft drive	Synchronous motor drive separately.
Heating power	Hot plate heating power: 500KVA; Hot plate heating power: 30KVA
Roller drive motor	FTY2-3000-6, 2 units (1 on left side, 1 on right side), 2.5KW
Hot plate drive motor	FTY2-3000-6, 2 units (1 on left side, 1 on right side), 2.5KW
Cold plate drive motor	FTY2-3000-4, 2 units (1 on left side, 1 on right side), 2.5KW
Friction roller drive motor	FTY2-3000-4, 2 units (1 on left side, 1 on right side), 2.5KW
Grooved drum drive motor	YZA5632S, 250W, 24 units
Transfer fiber drive motor	IAO-YZA5632S, 250W, 1 Units
Machine dimensions	Length 16320 × width 1530 × height 4870 (fiber frame) mm
Machine weight	About 33000 kg

3. Process calculation

Code name and meaning

V1	Line speed of roller, m/min	n	Motor speed, RPM/min
V2	Line speed of hot plate, m/min	i1	Draft ratio of zone 1
V3	Line speed of cold plate, m/min	i2	Draft ratio of zone 2 (wire out speed)
V4	Line speed of friction roller, m/min	i	Total draft ratio, times
f1	Frequency of roller drive motor, Hz	e	Relaxation ratio(over feed rate,OFR)
f2	Frequency of hot plate motor, Hz	α	Helix angle, degree
f3	Frequency of cold plate motor, Hz	H	Transverse movement, mm
f4	Frequency of friction roller motor, Hz	F5	Frequency of winding motor, Hz

Calculation and setting:

Roller pulley: 60, 6 pole motor
Hot plate: 60, 6 pole motor
Cold dish: 48, 4 pole motor
Friction roller: 48, 4 pole motor
Slot cam: 20, 2 minimum motor × 24

Parameter settings: V3, e, α, i1, i2

Calculation result:

V1=0.124×π×30/60×20f1=3.89557×f1, (194.7785 m/50Hz)

V2=0.09×π×30/60×24/14×20f2=4.847×f2, (242.35 m/50Hz)
V3=0.10×π×30/48×24/14×30f3=10.97976×f3 (504.8988 m/50Hz)
V4=0.108×π×30/48×30f4=6.361725×f4 (318.08625 m/50Hz)

e%=(1-V4/V3)%=(1-0.63×f4/f3)%

α, anti aliasing Δwave ± Hz

F5=0.372×V3×sinα=3.75668×f3×sinα

i1=1.2442×f2/f1
i2=2.0833456×f3/f2
i=i1×i2=2.59217×f3/f1

Yield calculation:

The length of each spindle per hour (m) = 60 × calculated wire speed (M/s)×actual efficiency = 60×V4

Output of each spindle per hour (kg) = wire speed of each spindle per hour × dtex / 10⁷

Winding time: , G: weight(g); D: denier; V: wire speed (m/min)